1、 Technical support
Production technology
Yaxing adopts the globally unique hydrochloric acid phase suspension production technology of German Hester company. With advanced technology and flexible operation, it is suitable for producing series and significantly differentiated products to meet the needs of users for different purposes. With high concentration of hydrochloric acid as the medium, uniform chlorination, good flexibility and high whiteness, it is especially suitable for the application of high-end plastic and rubber products. All by-product hydrochloric acid is recycled, which is a clean and environment-friendly technology.
Raw material guarantee
The annual production capacity of chlorite is 120000 tons, which can guarantee the supply of chlorite; Over the years, Yaxing has formed a close strategic cooperative relationship with Korea Lotte Chemical Co., Ltd., one of the z-largest PE manufacturers in Korea; At the same time, Yaxing has established a good supply relationship with other PE special material suppliers at home and abroad, which provides a solid raw material guarantee for Yaxing to continuously develop new CPE brands required by the market.
process control
Yaxing adopts the world's Z advanced SIMATIC PCS 7 control system of German Siemens, and realizes the comprehensive control of multiple parameters through single channel PID regulation or multi loop cascade regulation, so that the whole process control process can be carried out accurately according to the preset program. For example, the fluctuation range of reaction temperature, the key control index of CPE production, can be controlled within ± 0.1 ℃, ensuring weipren ® All technical indexes of CPE products fully meet the set requirements.
Equipment level
The main equipment used in the production of Yaxing chlorinated polyethylene, such as chlorination kettle, flat filter, centrifuge, dryer and grinding, are all imported from Germany. The unique 60m3 enamel reactor, stirring and frequency conversion system ensure the stable and orderly reaction. The flat filter and centrifuge made of special materials efficiently realize the continuous operation of deacidification, water washing and centrifugation. Antistatic vertical airflow drying system and grinding system ensure the stability and uniformity of products.
Quality assurance
◆ Yaxing has obtained ISO9001 quality management system certification, ISO14001 environmental management system certification, ISO10012 measurement management system certification and OHSAS18001 occupational health and safety management system certification.
◆ the company implements the enterprise test standard higher than the industry standard, and the quality management department inspects each batch of ex factory products to ensure that users use qualified and stable high-quality products.
◆ the company has set up a product technical service department, which is specialized in CPE product quality tracking, application performance evaluation, user consultation, test and analyze the problems encountered by users in the use process, and help users make good use of weipren ® CPE.
II Unique features of Yaxing CPE:
◆ unique manufacturing technology and equipment
The production and manufacturing technology of acid phase suspension method introduced from Hester company in Germany is a unique advanced technology in the world.
The unit adopts 60m3 enamel chlorination reactor with the world's largest Z, and the operation is stable.
◆ Z stable raw material support capacity and production control technology
Self produced liquid chlorine and multi brand proprietary PE supply, stable raw materials.
The PCS 7 control system of German Siemens company is adopted to control Z advanced.
◆ first class technology R & D level
The only chlorinated polymer R & D center, first-class in China.
A number of testing and small-scale test equipment for polymer materials have been introduced, and the experimental instruments are complete.
◆ high quality products
The products produced are salt free, high whiteness, good electrical insulation and first-class quality.
Products are serialized, differentiated and widely used.
◆ Z environmentally friendly production method
The only production process has no waste acid water and waste gas emission.
25% hydrochloric acid, a by-product, is sold as a product. The production process is clean and environment-friendly.
Product index
WEIPREN ® CPE is divided into weipren according to its z end use ® Resin and weipren ® Cm (synthetic rubber) is divided into two categories. WEIPREN ® Resin is mainly used for plastic modification, while weipren ® Cm is mainly used as special rubber. These two categories of products are divided into multiple brands according to different technical indicators.
1. WEIPREN ® Performance characteristics of resin ◆ excellent flexibility and impact resistance
◆ high filling performance
◆ good low temperature performance and weather resistance
◆ good flame retardancy
◆ it has good compatibility with PVC, PE, ABS and other polymers
◆ good chemical resistance
◆ easy to disperse and excellent processing performance
WEIPREN ® Main technical indexes of resin conventional brand
By setting different parameters, Yaxing can produce weipren with various market demands ® Resin products, in addition to weipren, which can provide conventional brands for a long time ® In addition to resin for users to choose, you can also design a proprietary brand according to users' special requirements to meet users' personalized requirements.
1、 Weipren ® Application of resin
◆ PVC modification field
WEIPREN ® As an excellent impact modifier with high cost performance, resin is widely used in the production of hard plastic products such as hard plastic profiles, pipes, pipe fittings and plates, as well as building exterior wall cladding board, building anti-corrosion and moisture-proof thin-walled board. WEIPREN ® Resin can promote the plasticization of PVC, improve the processing performance, greatly improve the impact strength of products, and significantly improve its low temperature and weather resistance.
◆ flame retardant ABS field
WEIPREN ® Resin itself is a flame retardant material with excellent compatibility with flame retardant. In the formula of flame retardant ABS, it can reduce the use of flame retardant and improve the filling performance without reducing the impact resistance of flame retardant products. The number of copies added shall be determined according to the specific equipment process and the specific index requirements of customers (recommended number of copies: 5 ~ 15). Weipren2135 developed by Yaxing has good thermal stability, moderate fluidity, high filling property and good compatibility with ABS. It is suitable for application in the field of flame retardant ABS.
◆ magnetic materials
WEIPREN ® Resin 7030 has extremely high filling property for ferrite magnetic particles. The magnetic materials made of resin 7030 have super magnetic attraction, and rubber products have good low-temperature flexibility and extensibility. It is widely used as refrigerator sealing strip, magnetic plate, magnetic strip and other products. Using weipren ® Resin has high heat resistance and can also be made into magnetic components of electromechanical products.
◆ soft products
As an excellent elastomer, weipren ® Resin can be directly used to produce soft products. No or less plasticizer can be added in the formula, and the soft products produced have particularly good weather resistance and long service life. It avoids the deterioration of physical and chemical properties of traditional PVC soft products due to the migration of a large number of plasticizers, and greatly prolongs the service life of soft products. It is widely used in waterproof roll, shoe material, plastic wire, sealing strip, tarpaulin, canopy and other soft products.
◆ modified PE and other general plastics
WEIPREN ® In the structure of resin, the similar molecular segments determine its good compatibility with general plastics such as PE. After filling, it can effectively reduce the hardness of plastic products, improve weather resistance, ozone aging resistance and flame retardancy.
Shandong, China
